N16389Piper PA-34-200

On January 28, 2014, at 1245 eastern standard time, a Piper PA-34-200, N16389, experienced a nose landing gear collapse on landing roll at Palm Beach International Airport (KPBI), West Palm Beach, Florida. The airplane sustained substantial damage to the fuselage. The certificated private pilot and passenger were not injured. The airplane was registered to and operated by a private owner, under the provisions of Title 14 Code of Federal Regulations Part 91, as a personal flight. Visual meteorological conditions prevailed and a defense visual flight rules flight plan was filed for the flight that originated from Marsh Harbour Airport (MYAM), Marsh Harbour, Bahamas, about 1130.During the approach, the pilot noted that the nose landing gear indication light was not illuminated. He aborted the landing and elected to fly by the air traffic control tower in order to check the position of the landing gear. An air traffic controller confirmed that the landing gear appeared to be down. The airplane was cleared to land; during the landing roll, the nose landing gear collapsed, and the airplane came to rest on the runway. The pilot and passenger were not injured and both egressed the airplane without incident.

A postaccident examination of the airplane revealed substantial damage to the fuselage. Both the left and right side of the fuselage exhibited buckled skin. In addition, the nose section of the airplane exhibited crush damage. The tachometer indicated 6617.32 hours.

The pilot held a private pilot certificate for airplane single-engine and multiengine land. In addition, he held a third-class medical certificate issued on August 13, 2014. Despite several attempts, the pilot would not return phone calls nor did he return Pilot/Operator Aircraft Accident Report, NTSB Form 6120.1.

According to Federal Aviation Administration records, the airplane was manufactured in 1973. It was equipped with two Lycoming, IO-360 series, engines. The most recent annual inspection was performed on January 20, 2012, and at that time the left tachometer read 6383.0 hours and the right tachometer read 6359.0 hours.

The airplane was equipped with retractable landing gear that utilized hydraulic pressure and gravitational forces to hold the landing gear in the desired position. According to Section 7 of the Pilot's Operating Handbook, the landing gear description stated that "during the gear extensions, once the nose gear has started toward the down position, the airstream pushes against it and assists in moving it to the downlocked position. After the gears are down and the downlock hooks engage, springs maintain force on each hook to keep it locked until it is released by the hydraulic pressure."

A Federal Aviation Administration inspector performed a postaccident examination of the nose landing gear. The examination revealed that there was a hydraulic leak above the nose landing gear actuator and the upper and lower nose landing gear drag links were not secured in accordance with the maintenance manual. The inspector stated that "lubrication and wear measurements of the [service bulletin] and [airworthiness directive] have not been accomplished for some time." In addition, the inspector noted that the nose landing gear microswitch "appear[ed] to have been recently replaced," however, this was not noted in the airplane maintenance logbooks.

The FAA inspector interviewed the mechanic who had performed the most recent two annual inspections on the airplane and the mechanic stated that "he hadn't seen the aircraft for two years and was unsuccessful in his attempts to contact [the pilot]."

Beginning in November 2004, the manufacturer issued a mandatory service bulletin (SB) 1123, with subsequent revisions A and B, which introduced the revised inspection requirements and identified those parts which had undergone design modification improvements. Included in the service bulletin were revisions and refinements of the rigging procedures pertaining to the Nose Gear installation. Inspections were to take place at the next regularly scheduled maintenance event, not to exceed 50 hours of time in service, and thereafter on a recurring basis, at a frequency interval not to exceed 100 hours. In addition, an inspection of the nose landing gear actuator mounting bracket for cracks, elongation of the holes where the retraction link attaches, and loose mounting rivets, as well as lubricating the nose landing gear assembly was to be performed on a recurring basis, at a frequency interval not to exceed 50 hours.

An Airworthiness Directive (AD) 2005-13-16 was issued by the FAA on August 8, 2005, to detect, correct, and prevent failure in certain components of the nose landing gear, lack of cleanliness of the nose landing gear due to inadequate maintenance, or lack of lubricant in the nose landing gear or nose landing gear components. According to the FAA inspector that examined the wreckage, the AD was applicable to the accident airplane, and could have been complied with by inspecting the nose landing gear every 100 hours per the Piper Aircraft Mandatory Service Bulletin No. 1123B.

Review of the airplane's maintenance log entries revealed that the AD had originally been complied with and that the most recent entry, which was also the most recent annual inspection, dated January 20, 2012, stated that AD 2005-16-14 was complied with as well and "no defects noted."